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Technical Paper

Motor Stator Modeling and Equivalent Material Parameters Identification for Electromagnetic Noise Calculation

2023-04-11
2023-01-0530
Aiming at the laborious process in motor structure modeling for acoustic noise calculation, an improved stator structure modeling scheme is proposed, which includes stator structure simplification and equivalent material parameters identification. The stator assembly is modeled as a homogeneous solid with the same size as the stator core, and the influence of model simplification is compensated by orthotropic equivalent material parameters. The equivalent material parameters are acquired through an optimization algorithm by minimizing the error between FEM calculated modal frequencies and the modal tested results. With the stator assembly model, the motor assembly model is built, and the constrained modal characteristics of the motor assembly are verified by comparing the modal frequencies to the resonance bands in the vibration acceleration spectrum. Finally, the motor structure model is used to calculate the electromagnetic noise of an induction motor.
Technical Paper

Noise Reduction Method of Induction Motor Based on Periodic Signal-Based Modulation Considering Frequency Band Characteristics of Electromagnetic Force

2023-04-11
2023-01-0534
This paper aims at the problem that the sideband vibration noise of induction motor caused by inverter pulse width modulation (PWM). The frequency distribution characteristics of the induction motor with 36 stator slots and 32 rotor slots (36/32 IM) are analyzed. Based on that, a frequency width selection method for the periodic signal-based modulation considering the characteristics of sideband electromagnetic force. Results show that this method can effectively reduce the peak value of the sound power level (SWL) of sideband noise of IM at different speeds. This method is also applicable to IMs with different pole-slot match.
Technical Paper

Analysis and Redesign of Connection Part in Cargo Truck Chassis for Fatigue Durability Performance

2023-04-11
2023-01-0599
With the growing prosperity of the long-distance freight and urban logistics industry, the demand for cargo trucks is gradually increasing. The connecting bracket is the critical connecting part of the truck chassis, which bears the load transmitted by the road excitation and reduces the damage to the frame caused by the load. However, the occurrence of rough road conditions is inevitable in heavy-duty transportation. In this paper, road durability tests and fatigue life analysis are carried out on the original structure to ensure the safety of the vehicle. Based on the known boundary and load constraints, a lightweight and high-performance structure is obtained through size optimization, as the original structure cannot meet the performance requirements. Firstly, the road test was conducted on the truck where the original bracket structure is located.
Technical Paper

An Interactive Car-Following Model (ICFM) for the Harmony-With-Traffic Evaluation of Autonomous Vehicles

2023-04-11
2023-01-0822
Harmony-with-traffic refers to the ability of autonomous vehicles to maximize the driving benefits such as comfort, efficiency, and energy consumption of themselves and the surrounding traffic during interactive driving under traffic rules. In the test of harmony-with-traffic, one or more background vehicles that can respond to the driving behavior of the vehicle under test are required. For this purpose, the functional requirements of car-following model for harmony-with-traffic evaluation are analyzed from the dimensions of test conditions, constraints, steady state and dynamic response. Based on them, an interactive car-following model (ICFM) is developed. In this model, the concept of equivalent distance is proposed to transfer lateral influence to longitudinal. The calculation methods of expected speed are designed according to the different car-following modes divided by interaction object, reaction distance and equivalent distance.
Technical Paper

A Novel Test Platform for Automated Vehicles Considering the Interactive Behavior of Multi-Intelligence Vehicles

2023-04-11
2023-01-0921
With the popularity of automated vehicles, the future mixed traffic flow contains automated vehicles with different degrees of intelligence developed by other manufacturers. Therefore, simulating the interaction behavior of automated vehicles with varying levels of intelligence is crucial for testing and evaluating autonomous driving systems. Since the algorithm of traffic vehicles with various intelligence levels is difficult to obtain, it leads to hardships in quantitatively characterizing their interaction behaviors. Therefore, this paper designs a new automated vehicle test platform to solve the problem. The intelligent vehicle testbed with multiple personalized in-vehicle control units in the loop consists of three parts: 1. Multiple controllers in the loop to simulate the behavior of traffic vehicles;2. The central console applies digital twin technology to share the same traffic scenario between the tested vehicle and the traffic vehicle, creating a mixed traffic flow. 3.
Technical Paper

Study on Local Stress Variable Strength Design Effect of B-Pillar Structure

2023-04-11
2023-01-0082
In this paper, the principles, advantages and disadvantages of the main technology of variable strength design of automobile B-pillar Based on the finite element simulation technology, the local stress variable strength design effect of Automobile B-pillar structure is simulated, compared and evaluated. The simulation results show that with the same mechanical properties, the overall lightweight degree of B-pillar structure with variable strength design can be reduced by about 8.9%. With the expansion of the strengthening area of variable strength design of parts, the degree of lightweight of parts can be further improved. It can be seen that the local stress variable strength design method provides a new technical option for the lightweight design of automobile parts.
Technical Paper

The Pendulum Motion Measured Digital Photogrammetry for a Centrifugal Pendulum Vibration Absorber

2023-04-11
2023-01-0124
Centrifugal Pendulum Vibration Absorber (CPVA for short) is used to absorb torsional vibrations caused by the shifting motion of the engine. It is increasingly used in modern powertrains. In the research of the dynamic characteristics of the CPVA, it is necessary to obtain the real motion of the pendulum to compensate the fitting performance of mathematical model. The usual method is to install an angle sensor to measure the movement of the pendulum. On the one hand, the installation of the sensor will affect its movement to a certain extent, so that the measurement results do not match the actual motion. On the other hand, the motion of the pendulum is not only the rotational motion around the rotational axis of the CPVA rotor, but also has translation relative to it. As a result, it is difficult to obtain accurate motion only by the angle sensor. We proposed a non-contact centrifugal pendulum motion measurement method.
Technical Paper

The Multi-Objective Optimization Design of Hard Point Parameters for Double Wishbone Independent Suspension

2023-04-11
2023-01-0127
There are often a large number of design variables and responses in suspension hard point optimization design. The traditional optimization strategy integrating heuristic algorithm and simulation model is not applicable due to its low efficiency. To solve optimization problems with huge number of design variables and responses, a multi-objective optimization framework combined heuristic optimization algorithm with multi-objective decision-making method is developed. Specifically, the multi-objective optimization was performed by dividing the problem into two independent sub-problems of multi-objective optimization and multi-objective decision-making. Further, to reduce the number of sample points required for building a surrogate model, a two-stage multi-objective optimization is proposed.
Technical Paper

Modeling and Study on Static Performance of the Double-Top-Foil Air Foil Journal Bearing for Air Compressors in Fuel Cell Vehicles

2023-04-11
2023-01-0870
Air foil bearings are gradually applied in air compressors in fuel cell vehicles for the advantages of high speed, oil-free and non-contact. Advanced air foil bearings with different structures are used to improve the performance of air compressor. Accurate modeling of the complex structures in air foil bearings has become a research hotspot in recent years. This paper presents a theoretical model for a double-top-foil air foil journal bearing (DAFJB) for centrifugal air compressors used in fuel cell vehicles. The foil structure is modeled by finite element method (FEM) using shell elements. Coulomb law and penalty function method are applied to model the tangential and normal behavior of the contact areas. The local contact between the middle top foil and the bump foil, the bump foil and the bearing sleeve are modeled using node-to-segment contact method. The large-area contact behavior between two layers of top foils is modeled by simplified surface-to-surface contact scheme.
Technical Paper

Multi-objective Combination Optimization of Automobile Subframe Dynamic Stiffness

2023-04-11
2023-01-0005
Subframe is an important part of automobile chassis, which is connected with body, suspension control arm, powertrain mount, etc. The dynamic stiffness value of the connection point is an important performance index of the subframe, which affects the vibration of the vehicle body. This paper introduces the basic concept and related theory of dynamic stiffness, derives the theoretical formula of dynamic stiffness, and analyzes the frequency response of the key points of the subframe. In view of the fact that the dynamic stiffness of the subframe of a certain vehicle model is not up to the standard at some connection points, the dynamic stiffness CAE simulation analysis is carried out to determine the frequency range of insufficient dynamic stiffness and the connection points that need to be optimized.
Technical Paper

Vehicle Kinematics-Based Image Augmentation against Motion Blur for Object Detectors

2023-04-11
2023-01-0050
High-speed vehicles in low illumination environments severely blur the images used in object detectors, which poses a potential threat to object detector-based advanced driver assistance systems (ADAS) and autonomous driving systems. Augmenting the training images for object detectors is an efficient way to mitigate the threat from motion blur. However, little attention has been paid to the motion of the vehicle and the position of objects in the traffic scene, which limits the consistence between the resulting augmented images and traffic scenes. In this paper, we present a vehicle kinematics-based image augmentation algorithm by modeling and analyzing the traffic scenes to generate more realistic augmented images and achieve higher robustness improvement on object detectors against motion blur. Firstly, we propose a traffic scene model considering vehicle motion and the relationship between the vehicle and the object in the traffic scene.
Technical Paper

A Unified Frequency Understanding of Image Corruptions and its Application to Autonomous Driving

2023-04-11
2023-01-0060
Image corruptions due to noise, blur, contrast change, etc., could lead to a significant performance decline of Deep Neural Networks (DNN), which poses a potential threat to DNN-based autonomous vehicles. Previous works attempted to explain corruption from a Fourier perspective. By comparing the absolute Fourier spectrum difference between corrupted images and clean images in the RGB color space, they regard the noise from some corruptions (Gaussian noise, defocus blur, etc.) as concentrating on the high-frequency components while others (contrast, fog, etc.) concentrate on the low-frequency components. In this work, we present a new perspective that unifies corruptions as noise from high frequency and thus propose an image augmentation algorithm to achieve a more robust performance against common corruptions. First, we notice the 1/fα statistical rule of the natural image's spectrum and the channels-wise differential sensitivity on the YCbCr color space of the Human Visual System.
Technical Paper

Dynamic Switch Control of Steering Modes for 4WID-4WIS Electric Vehicle Based on MOEA/D Optimization

2023-04-11
2023-01-0641
To overcome the shortcoming that vehicles with multiple steering modes need to switch steering modes at parking or very low speeds, a dynamic switch method of steering modes based on MOEA/D (Multi-objective Evolutionary Algorithm Based on Decomposition) was proposed for 4WID-4WIS (Four Wheel Independent Drive-Four Wheel Independent Steering) electric vehicle, considering the smoothness of dynamic switch, the lateral stability of the vehicle and the energy economy of tires. First of all, the vehicle model of 4WID-4WIS was established, and steering modes were introduced and analyzed. Secondly, the conditions for the dynamic switch of steering modes were designed with the goal of stability and safety. According to different constraints, the control strategy was formulated to obtain the target angle of the active wheels. Then aiming at the smoothness of the dynamic switch, the active wheel angle trajectory was constructed based on the B-spline theory.
Technical Paper

A Method for Building Vehicle Trajectory Data Sets Based on Drone Videos

2023-04-11
2023-01-0714
The research and development of data-driven highly automated driving system components such as trajectory prediction, motion planning, driving test scenario generation, and safety validation all require large amounts of naturalistic vehicle trajectory data. Therefore, a variety of data collection methods have emerged to meet the growing demand. Among these, camera-equipped drones are gaining more and more attention because of their obvious advantages. Specifically, compared to others, drones have a wider field of bird's eye view, which is less likely to be blocked, and they could collect more complete and natural vehicle trajectory data. Besides, they are not easily observed by traffic participants and ensure that the human driver behavior data collected is realistic and natural. In this paper, we present a complete vehicle trajectory data extraction framework based on aerial videos. It consists of three parts: 1) objects detection, 2) data association, and 3) data cleaning.
Technical Paper

A Novel Speed Control Strategy for Electric Vehicles with Optimal Energy Consumption under Multiple Constraints

2023-04-11
2023-01-0697
Autonomous driving related technologies have become a hot topic in academia and industry. Planning control is one of the core technologies of autonomous driving, which is conducive to vehicles safe and efficient driving. This paper proposes a novel optimal speed control algorithm, which considers the power system's energy consumption, the speed limit on the road, and the safe distance of the vehicle in front. An optimal speed control model of “From battery to wheel” energy consumption is established by constructing a performance index function based on the best-fitting formula of motor power, motor speed and torque. Based on the optimal control principle, the fourth-order ordinary differential equation of the speed control model is established, based on the indirect adjoining approach, the speed control model under the restriction of the road speed limit and safe distance of the preceding vehicle is derived and the analytical expression is obtained.
Technical Paper

Ride Comfort Analysis of Seated Occupants Based on an Integrated Vehicle-Human Dynamic Model

2023-04-11
2023-01-0914
Low-frequency vibration caused by road roughness while driving is transmitted to the human body through tires, suspension, and seats. Prolonged exposure of the human body to the vibratory environment will have an impact on ride comfort or even health issues. In order to investigate the vibration response of various segments of occupants while driving, a 15-DOF multi-body dynamic model depicting the shanks with feet, thighs, pelvis, torso with arms, and the head of occupants is established in the two-dimensional sagittal plane, which considers the contact between the occupant and the cushion, backrest headrest, and the vehicle floor simultaneously. The biodynamic parameters are obtained by fitting the published vibration experimental data based on an optimization algorithm. The previously proposed half-car model is incorporated into the human model to construct an integrated vehicle-human model for further ride comfort analysis.
Technical Paper

Analytical Study on the Fuel-Saving Potentials of a Series Hybrid Electric Vehicle

2023-04-11
2023-01-0468
The fuel-saving potential of a series hybrid electric vehicle (SHEV) was investigated in this work based on the future goals and technical roadmaps proposed by China's automobile and internal combustion engine (ICE) industry. The genetic algorithm optimization method and dynamic programming energy management strategy are used to optimize the key component parameters of a typical SHEV SUV to improve the fuel economy of the vehicle. Results showed that the fuel consumption of the vehicle would be 3.24 L / 100km in 2035, which is 37.21% less than 5.16 L / 100km in 2020, following the industries’ roadmaps. The results also indicated that the improvement of the ICE’s thermal efficiency is the main reason for the decrease of the vehicle’s fuel consumption. In addition, the improvement of working points and the reduction of energy losses of the key components also contribute to the improvement of the fuel economy.
Technical Paper

Optimization Design and Performance Verification of the Second Generation Single Motor Plug-in Hybrid System (EDU) of SAIC Motor Vehicle Company

2023-04-11
2023-01-0446
SEAT Department of SAIC Motor Vehicle Company starts innovatively applying the single motor and P2.5 configuration scheme from EDU G2(Electric Drive Unit Generation 2), which consists of six engine gears and four motor gears. EDU G2 is very compact and adaptable through the coupling design. Gear coupling make the engine and motor coordination limited, so as to the high efficiency zone of the engine and the high efficiency zone of the motor cannot match in some working conditions, which affect the performance of the vehicle. Therefore, SEAT developed the second generation of single-motor plug-in hybrid system EDU G2 Plus EDU G2(Electric Drive Unit Generation 2 Plus), which realized the decoupling design of 5 engine gears and 2 motor gears, so that the power output of engine and motor is freely. With excellent power and economic performance, the vehicle has been well received by customers.
Technical Paper

Influence of Roof Sensor System on Aerodynamics and Aero-Noise of Intelligent Vehicle

2023-04-11
2023-01-0841
The roof sensor system is an indispensable part of intelligent vehicles to observe the environment, however, it deteriorates the aerodynamic and noise performance of the vehicle. In this paper, large eddy simulation and the acoustic perturbation equation are combined to simulate the flow and sound fields of the intelligent vehicle. Firstly, test and simulation differences of aerodynamic drag and pressure coefficients on the roof and rear of the intelligent vehicle without roof sensor system are discussed. It is found that the difference in aerodynamic drag coefficient is 5.5%, and the pressure coefficients’ differences at 21 out of 24 measurement points are less than 0.05. On this basis, under the influence of the sensor system, the aerodynamic drag coefficient of the intelligent vehicle is increased by 23.4%.
Technical Paper

Study on the Diffusion Law of Electric Vehicle Sharing in Complex Social Network Environment

2023-04-11
2023-01-0889
Electric vehicle sharing (EVS) can alleviate traffic congestion and reduce emissions. However, the poor user experience and lack of word-of-mouth effect lead to the low utilization rate of EVS in China. Based on the demand and pain points of EVS, this paper concentrates on travel mode choice behavior of consumers under social networks and establishes an agent-based model for EVS diffusion. The results show that: (1) Social networks can promote the diffusion of EVS and the number of opinion leaders and the number of fans of opinion leaders play an important role. (2) Consumers are more sensitive to travel costs than non-travel time now, but with the improvement of demand for travel experience, consumers are more concerned with non-travel time. (3) The non-travel time of EVS needs to be reduced to 9, 8 and 7 minutes respectively to retain users when the travel cost increases to 0.7, 0.8 and 0.9 Yuan/minute.
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